Automated modular complexes (АМK) "StroyFoamConcrete"
(foam concrete production)

1 - Bag unloader SR 500 with screw conveyor (6 m by length) (cement conveying); 2 - Belt conveyor LK500 (7,4 m by length) with feed hopper (sand conveying); 3 - Automated control system of complex SAU 600 LOGIC; 4 - Batching hopper of inert and biding components with knife shutter; 5 - Mixing complex RBS 500 HYACINTH; 6 - Screw pump SOSNA 4,6.500; 7 - Automatic pump water batcher POTOK 8.150; 8 - Water tank; 9 - Compressor К 11.

Nowadays foam concrete and foam concrete products are much in demand in the Russian construction market. Last time the automated production lines satisfy requirements of foam concrete production in volumes from 40 to 100 m³ and more. The reason is the minimal use of manual labor. The machine-building enterprise "Stroymechanika" being a leading manufacturer and designer of equipment for foam concrete production, offers the unique automated modular complexes "StroyFoamConcrete" (further in the text AMK "StroyFoamConcrete").

AMK "StroyFoamConcrete" are the unique serial automated complexes in Russia, intended directly for foam concrete production.

Complexes AMK "StroyFoamConcrete" have high capacity at compact overall dimensions. The foam concrete production of low densities (from 300 kg/m³) is possible using АМК "StroyFoamConcrete" complex.

The competitive advantages of АМК "StroyFoamConcrete" complex are:

• Operation in manual and automatic mode due to high automation level;
• Application of spare parts of well-known world manufacturers: parts for pneumatic system of  company (Germany), gear motor of CHIARAVALLI TRANSMISSIONI company (Italy), components for control box of  company (South Korea),  company (Germany), logic controllers SAU 600 LOGIC of  company - provide the reliability of the complex;
• Quick payback of the complex due to not high price;
• Operation with different materials due to universality of applied raw materials;
• High batching accuracy of used materials (0,1% - 0,2%) helps to low prime cost;
• The considerable power saving due to low power consumption;
• The geometrical accuracy and well-designed general view of ready products will satisfy the most exacting customer;
• High capacity ensures the productive efficiency;
• Direct exploitation at building site due to self-reacting feature of the complex;
• Short period of putting into operation makes it possible to start manufacturing and selling of products as quick as possible.

The intelligent automatic control system SAU 600 LOGIC, controls the complex АМК "StroyFoamConcrete". It is developed by well-known Russian industrial company "ABS-MK" - partner of the machine building company "Stroymechanika" especially for this complex. The system is adjusted as automatically as manually.

The application of system SAU 600 LOGIC permits to reduce personnel, working on the construction site, that have a positive influence on period of production payback and quality of ready products.

System SAU 600 LOGIC adjusts the operation of:

• Silos or feed hopper with screw conveyor of series "VK" (cement conveying);
• Belt conveyor of series "LK" with feed hopper (inert aggregate conveying);
• Weighing batching hopper of inert and binding materials (weighing batching of inert and binding materials entered the mixing complex);
• Disk shutter operation "BATERFLY " with pneumatic drive (loading of main mix components in mixing complex);
• Sphincter valve of ready mix unloading from mixing complex;
• Foam generator TRITON 5М (foam production from ready water-foam solution);
• Compressor (compressed air supply in mixing complex and foam generator tank);
• Water pump batcher POTOK 8.150 (water batching for foam concrete mix production);
• Mixing complex of series "HYACINTH" (foam concrete mix production).

Content of the complex AMK "StroyFoamConcrete 40" capacity 40 m³/shift

Content of the complex AMK "StroyFoamConcrete 80" capacity 80 m³/shift

Water pump batcher POTOK 8.150	Mixing complex RBS of series "HYACINTH"
Belt conveyor LK 500	Screw pump of series "SOSNA"
Bag unloader SR 500 with a screw conveyor	Water tank

Every construction unit of the complex "StroyFoamConcrete" is tested before to be supplied to customer.

Optional technological equipment:

• metal moulds of series "LAZERFORM",
• metal plastic moulds of series "VERGELOCK",
• metal moulds of series "PROFI",
• silos of 20 m³ and 40 m³ by volume,
• crushing complex MOLOT 4500,
• lifting device PU 03.

The complex is supplied with:

• operating manual;
• operating manual on SAU 600 LOGIC;
• technical schedule on product production on the complex АМК "StroyFoamConcrete";
• personnel training.